2.50
Hdl Handle:
http://hdl.handle.net/10547/276036
Title:
An advanced machining simulation environment employing workpiece structural analysis
Authors:
Ratchev, Svetan; Liu, Shulong; Huang, Wei; Becker, Adib A.
Abstract:
Purpose: The study aims to reduce the surface dimensional error due to the part deflection during the machining of thin wall structures, thus, reduce machining costs and lead times by producing “right first time” components.Design/methodology/approach: The proposed simulation environment involves a data model, an analytical force prediction model, a material removal model and an FE analysis commercial software package. It focuses on the development of the simulation environment with a multi-level machining error compensation approach.Findings: The developed simulation environment can predict and reduce the form error, which is a limitation of the existing approaches.Research limitations/implications: The energy consumption, temperature change and residual stress are not studied in this research.Practical implications: The developed method provides a platform to deliver new functionality for machining process simulation. The convergence of the proposed integrated system can be achieved quickly after only a few iterations, which makes the methodology reliable and efficient.Originality/value: The study offers an opportunity to satisfy tight tolerances, eliminate hand-finishing processes and assure part-to-part accuracy at the right first time, which is a limitation of previous approaches.
Affiliation:
School of the Mechanical, Material, Engineering Manufacturing and Management, University of Nottingham
Citation:
Ratchev, S., Liu, S., Huang, W. and Becker, A.A. (2006) 'An advanced machining simulation environment employing workpiece structural analysis' Journal of Achievements in Materials and Manufacturing Engineering 16 (1-2): 139-144
Publisher:
World Academy of Materials and Manufacturing Engineering
Journal:
Journal of Achievements in Materials and Manufacturing Engineering
Issue Date:
2006
URI:
http://hdl.handle.net/10547/276036
Additional Links:
http://www.journalamme.org/papers_cams05/171.pdf
Type:
Article
Language:
en
ISSN:
1734-8412
Appears in Collections:
Centre for Research in Distributed Technologies (CREDIT)

Full metadata record

DC FieldValue Language
dc.contributor.authorRatchev, Svetanen_GB
dc.contributor.authorLiu, Shulongen_GB
dc.contributor.authorHuang, Weien_GB
dc.contributor.authorBecker, Adib A.en_GB
dc.date.accessioned2013-03-26T13:07:14Z-
dc.date.available2013-03-26T13:07:14Z-
dc.date.issued2006-
dc.identifier.citationRatchev, S., Liu, S., Huang, W. and Becker, A.A. (2006) 'An advanced machining simulation environment employing workpiece structural analysis' Journal of Achievements in Materials and Manufacturing Engineering 16 (1-2): 139-144en_GB
dc.identifier.issn1734-8412-
dc.identifier.urihttp://hdl.handle.net/10547/276036-
dc.description.abstractPurpose: The study aims to reduce the surface dimensional error due to the part deflection during the machining of thin wall structures, thus, reduce machining costs and lead times by producing “right first time” components.Design/methodology/approach: The proposed simulation environment involves a data model, an analytical force prediction model, a material removal model and an FE analysis commercial software package. It focuses on the development of the simulation environment with a multi-level machining error compensation approach.Findings: The developed simulation environment can predict and reduce the form error, which is a limitation of the existing approaches.Research limitations/implications: The energy consumption, temperature change and residual stress are not studied in this research.Practical implications: The developed method provides a platform to deliver new functionality for machining process simulation. The convergence of the proposed integrated system can be achieved quickly after only a few iterations, which makes the methodology reliable and efficient.Originality/value: The study offers an opportunity to satisfy tight tolerances, eliminate hand-finishing processes and assure part-to-part accuracy at the right first time, which is a limitation of previous approaches.en_GB
dc.language.isoenen
dc.publisherWorld Academy of Materials and Manufacturing Engineeringen_GB
dc.relation.urlhttp://www.journalamme.org/papers_cams05/171.pdfen_GB
dc.subjectCAD/CAMen_GB
dc.subjectmodelling and simulationen_GB
dc.titleAn advanced machining simulation environment employing workpiece structural analysisen
dc.typeArticleen
dc.contributor.departmentSchool of the Mechanical, Material, Engineering Manufacturing and Management, University of Nottinghamen_GB
dc.identifier.journalJournal of Achievements in Materials and Manufacturing Engineeringen_GB
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